Exporting 80%+ of production to global OEMs in: USA, China, Switzerland, Germany, Netherlands, Sweden, Czech Republic, Australia, Japan & Poland.
Market Advantage • Why Choose PT. ZAP
Engineered for Global OEMs: 6 Competitive Edges of Manufacturing Excellence
From automated robotic shelling to turnkey 5-axis CNC machining, institutional R&D partnerships, InvCast ERP & AI-Zen (KMS), and sister-company one-stop sourcing (ZAT) — engineered to power mission-critical OEM supply chains worldwide.
Up to 100 kg / 80 t/mo
Advanced, Latest-Generation Investment Casting Production Facilities
Advanced foundry infrastructure engineered to deliver an elevated OEM experience — featuring 300 kg new-generation Inductotherm melting, a 6-arm ceramic shell dipping robot, 1200°C duplex heat treatment, and large-part casting capacity up to 800×1200 mm.
300 kg new-generation Inductotherm melting & 6-arm ceramic shelling robot
Automatic heat treatment furnace up to 1200°C for Duplex Stainless Steel
Large-part capability: up to 800 × 1200 mm envelope & 100 kg piece weight
Advanced 3D Metrology & Metallurgical Testing Laboratory
Certified metallurgy from liquid melt to micron finish: integrating pre-pour SPECTROMAXx 32-channel OES spectrometry, in-house ASNT Level II certified inspectors, accredited cryogenic Charpy testing to -46°C (in-house 2027), and climate-controlled ZEISS/Mitutoyo 3D CMM verifying GD&T true positions down to 1.9 µm.
Real-time melt chemistry: SPECTROMAXx Type M OES analyzing 32 channels before every pour
When Investment Casting Meets DMG MORI Multi-Axis Machine Tools
When world-class investment casting meets advanced 2, 3, 4, and 5-axis DMG MORI machine tools, customers experience seamless turnkey execution: flawless micron precision, zero subcontractor delays, and 100% assembly-ready parts under one roof.
Full multi-axis DMG MORI fleet: 5-axis simultaneous, twin-spindle turn-mill & double-pallet horizontal
Citizen 7-axis Swiss turning & Brother high-speed double-pallet machining down to ±0.01 mm
Single-source accountability: raw melt heat to finished assembly with zero subcontractor disputes
In-House RID Department & University Research Collaboration
Powered by a multidisciplinary bench of 20+ talented Indonesian engineers holding Bachelor's, Master's, and Doctorate degrees from premier domestic and overseas universities across metallurgical, mechanical, industrial, electrical, instrumentation, chemical, physics, and software disciplines. We fully support research collaborations sponsored by Government grants (BRIN, LPDP, Kedaireka, Ministry programs) or Private/Corporate funding—delivering complete turnkey OEM solutions from alloy development and casting simulation to 5-axis CNC machining, certified welding, sub-assembly, and export packaging.
20+ S1/S2/S3 engineers across metallurgy, mechanical, electrical, instrumentation & software
Fluent English & German technical project management with UI, ITS & BRIN/LPDP R&D collaboration
One-Stop Sourcing: Sand Casting Parts, Aluminum Die Casting & Assembly-Fabrication
Complete one-stop contract manufacturing synergy through our sister company, PT Zenith Allmart Technindo (ZAT — zat.co.id). From heavy sand casting parts up to 40 tons to precision aluminum die casting (HPDC & gravity) and structural fabrication-assembly, all manufacturing is executed under PT ZAP's strict ISO 9001 quality governance, CMM metrology, and certified engineering inspection.
Heavy Sand Casting: ductile iron, grey iron, cast steel & bronze up to 40 tons/piece
Aluminum Die Casting (HPDC & gravity) plus CNC press brake, structural welding & assembly
Governed by PT ZAP QA: SPECTROMAXx OES, 3D CMM metrology & ISO 9001 compliance
Industrial Manufacturing & In-House RID Department
Explore our world-class lost-wax investment casting foundry and 5-axis CNC machining lines, backed by our in-house RID Department for turnkey OEM solutions and nationwide university research collaborations.
CORE PRODUCTION • INDUSTRIAL SECTORS
PED 2014/68/EU Certified • 80 Tons / Month
Industrial Precision Casting & CNC Machining
High-integrity valve bodies, pump casings, rail couplers, power turbine fittings, and marine components in stainless CF8M, CF3M, WCB, duplex, and super duplex steels with high-precision 5-axis CNC machining.
In-house engineering from alloy formulation and advanced casting simulation to precision casting, 5-axis CNC machining, certified welding, electromechanical assembly, and global export for products like Sanitary Pumps, Food Waste Disposers, DrainGuard, and Sink Incinerators.
Full Support for Government-Funded & Private-Sponsored Research Collaborations
PT. Zenith Allmart Precisindo (PT ZAP) fully supports and actively welcomes joint research, technology downstreaming (hilirisasi), and commercial prototyping collaborations sponsored by Government Grants (BRIN, LPDP, Kedaireka Matching Fund, Kemendiktisaintek, Kemenkes, and international public research grants) as well as Private / Corporate / Institutional R&D Sponsorships.
From product CAD concept, alloy formulation, and casting simulation to 5-axis CNC finishing, robotic welding, electromechanical testing, and export packaging.
Stay updated on PT. Zenith Allmart Precisindo’s latest quality certifications, German 3D metrology acquisitions, high-efficiency induction furnace upgrades, and Industry 4.0 digital foundry transformation.
ISO 9001:2015 & PED 2014/68/EU Certifications Transitioned to LRQA
PT Zenith Allmart Precisindo has transitioned both its ISO 9001:2015 and PED 2014/68/EU Annex I, 4.3 certifications to LRQA. Our LRQA ISO 9001:2015 certificate (Approval No. ISO 9001 – 00051497) is active, with the official LRQA PED certificate and mark scheduled for release next month.
Key Milestones & Specs:
✔ISO 9001:2015 certified by LRQA (Approval No. ISO 9001 – 00051497, UKAS 0001 & ACCREDIA accredited)
✔PED 2014/68/EU Annex I, 4.3 transitioned to LRQA (official certificate & logo release next month)
Corporate News • Metrology
Early 2026 Investment3 min read
New ZEISS DuraMax 3D CMM Metrology Investment in Early 2026
In early 2026, PT ZAP commissioned a brand-new ZEISS DuraMax CNC 3D Coordinate Measuring Machine. Working alongside our existing Mitutoyo CMM, this investment doubles our automated 3D dimensional verification throughput and guarantees sub-micron GD&T accuracy down to 1.9 µm.
Key Milestones & Specs:
✔Commissioned in Early 2026: German-engineered ZEISS DuraMax CNC 3D CMM
✔Sub-micron volumetric probing accuracy down to 1.9 µm + L/300
Corporate News • Foundry
Q4 2025 Investment3 min read
New Inductotherm Melting Furnace Investment in Q4 2025 for Better Safety & Efficiency
In Q4 2025, PT ZAP commissioned a new-generation 300 kg Inductotherm induction melting furnace. Engineered with advanced ground-fault protection, hydraulic tilt interlocks, and solid-state power conversion, the upgrade delivers superior operator safety, lower kWh/ton energy consumption, and cleaner stainless and duplex melts.
Key Milestones & Specs:
✔Commissioned in Q4 2025: 300 kg new-generation Inductotherm induction furnace
✔Enhanced ISO 45001 operator safety with active melt-ground monitoring & hydraulic tilt safeguards
Corporate News • Digital ERP
Planned 2027 Go-Live4 min read
InvCast ERP & AI-Zen: Preparing a 107-Module Foundry ERP for 2027 Factory Go-Live
Built and extensively verified through November 2026 ahead of our planned 2027 factory go-live and live shop-floor testing, InvCast ERP & AI-Zen connects 107 operational and accounting modules—linking wax injection, tree assembly, ceramic shelling, melt heats, machining, and real manufacturing costs.
Key Milestones & Specs:
✔107 integrated factory & finance modules tested across 840+ automated workflow checks for 2027 go-live
✔11-stage lot genealogy & Document Navigator tracing 73 connected documents across 77 links per order
Near-net-shape lost-wax casting reduces raw material waste and rough machining cycle times by up to 70% compared to machining from solid bar or billet stock.
Receive a direct factory proposal for lost-wax casting & 100% CNC finished parts within 24–48 hours.
100% NDA ProtectedStrict IP & CAD Confidentiality
RFQ Submission Received Successfully!
Our engineering sales team has received your project details and CAD files. We will review your DFM requirements and respond within 24 hours under complete NDA protection.
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